Please help - wiring new fuel tank/sending unit...foolproof?

Discussion in 'Restoration Projects & Questions' started by ScottW, Jun 7, 2014.

  1. ScottW

    ScottW Hydrodyner

    Joined:
    Aug 23, 2008
    Messages:
    22
    Boat Model and Year:
    1976 18' w/200Johnson and 1983 20' w/235 Johnson
    Guys,
    I recently replaced the bow mounted tank in my '76 18 OB with a new Moeller unit of the same dimensions as the original. This boat was originally rigged so you must turn on the running lights to activate the fuel gauge(?)...whatever.... I plugged in the Moeller sender like the old one (sender pre-installed in the new tank), but with the tank is 1/3 full for testing the fuel gauge "pegs E" when I turn on the lights.

    The original gauge has 4 posts like the other fuel gauge wiring diagrams I have seen online: input from sender, ground, hot, and a light. There does not seem to be much to go wrong with this system - other than user error. Would my 1976 gauge NOT be compatible with a 2013 sender for some reason? I thought I should post here before buying a new gauge....

    Thanks!

    Scott
    [vicariously boating every weekend through this great website - keep the posts coming]
     
  2. jim

    jim Hydrodyne 18 Specialist

    Joined:
    Jun 14, 2006
    Messages:
    2,321
    Location:
    FL
    Boat Model and Year:
    77 Dyne 18 I/O converted to Outboard
    Yes, not compatible. Make sure the new one is compatible with your sender.

    The gauge and sender should get power from the ignition switch, not the light switch.

    jim
     
  3. tj309

    tj309 Composite Specialist

    Joined:
    Jul 19, 2010
    Messages:
    399
    Location:
    LA (lower Alabama)
    Boat Model and Year:
    1972 18' Hydrodyne
    Ski Team:
    Former Hodag Water shows
    I think the standard sending unit is 33-240 ohms which is what is in the Moeller. Jim is correct in that you need a new gauge - luckily they are not expensive.
     
  4. ScottW

    ScottW Hydrodyner

    Joined:
    Aug 23, 2008
    Messages:
    22
    Boat Model and Year:
    1976 18' w/200Johnson and 1983 20' w/235 Johnson
    Thank you! That saves me from hours of troubleshooting.

    Scott
     
  5. tj309

    tj309 Composite Specialist

    Joined:
    Jul 19, 2010
    Messages:
    399
    Location:
    LA (lower Alabama)
    Boat Model and Year:
    1972 18' Hydrodyne
    Ski Team:
    Former Hodag Water shows
    New tank with modern sending unit = need for new gauge.

    Do not wire the gauge thru the light switch. There is a purple wire (if you have a Merc) that comes out of the shift/throttle box that is 12 VDC and is ignition key controlled. Use that wire for all gauges and accessories. If you have something that draws alot of electricity such as a trolling motor or stereo use a separate lead to the battery. You should not have to turn on the lights to use the fuel gauge or any thing else. It sounds like a backyard electrician found some power and fed it to the fuel gauge.
     

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